跳至主要内容

ASTM A179 Heat Exchanger Tubes

 ASTM A179/A179M, ASME SA179/SA179M is the standard applicable to Seamless cold drawn low carbon steel heat exchanger and condenser tubes.









When we place a specific order for SA 179 tubing, we should include below material specifications:

U-Bend Fabrication Tolerances

ItemCondition (when)Tolercance
 Nominal bend radius ≤ 2 x nominal ODless than or equal to 12%
Ovality2 x nominal OD < Nominal bend radius ≤ 4 x nominal ODless than or equal to 10%
 Nominal bend radius > 4 x nominal OD less than or equal to 5%
 Nominal bend radius ≤ 2 x nominal OD0.75 x nominal wall
Mimimum wall thickness2 x nominal OD < Nominal bend radius ≤ 4 x nominal OD0.8 x nominal wall
 Nominal bend radius > 4 x nominal OD0.9 x nominal wall
 Nominal bend radius ≤ 8" (200mm)+/-3/64"(1mm)
Bending Radius8" (200mm) < Nominal bend radius ≤ 16" (400mm)+/-1/16"(1mm)
 Nominal bend radius >16" (400mm)+/-5/64"(1mm)
Disrance between legs Max 1/16"(1.5mm)
Wall thinning of bending area Max 17%
Difference between leg lengths at the endsLeg length ≤ 16' (4.88m)+1/8"(3mm)
Leg length > 16' (4.88m)+3/16"(5mm)
Deviation from plane of bend ≤ 3/16"(1.5mm)
Flattening on bend ≤ 10% nominal diameter
Straight leg length≤5m+1/8"(3mm)
>5m+3/16(5mm)
Total tube length including radius≤6m+3/16(5mm)
>6m+5/16"(8mm)

Wall thickness & Tolerance

Outside Diamter, mm
Tolerance, %

3.2≤OD<38.1

+20/-0
38.1≤OD≤76.2
+22/-0

ASTM A179 / A179M - 90a(2012) Standard Specification for Seamless Cold-Drawn Low-Carbon Steel Heat-Exchanger and Condenser Tubes

There are probably hundreds of different methods for packing a abrasion resistant pipe and Elbows, and most of them have merit, but there are two principles that are vital for any method to work prevent rusting and Sea transportation security.

DescriptionFeatures SpecificationsChemical CompositionSA-450/SA-450M

ASTM A179 Tubes shall be made by the seamless process and shall be cold drawn. Heat and product analysis shall be performed wherein steel materials shall conform to required chemical compositions of carbon, manganese, phosphorus, and sulfur. The steel materials shall also undergo hardness test, flattening test, flaring test, flange test, and hydrostatic test.

Because of ASTM A179 grade’s temperature withstanding capabilities, it is applied to steel pipe of tubular heat exchanger, condensers and similar heat transfer equipment. Our ASTM A179 seamless tubes are used in sugar mills & distilleries, pumps and petrochemicals, cement and construction industries and steel plants. Sunny Steel can supply ASTM A179 steel tube from stock or from reputed steel mills. We also offer steel fabrication service where steel plates can go through processings like cutting, welding, bending, machining, pre-coating, pre-lined, beveling, or as you require.

This specification covers minimum-wall thickness, seamless cold-drawn low-carbon steel tubes for tubular heat exchangers, condensers, and similar heat transfer apparatus. Tubes shall be made by the seamless process and shall be cold drawn. Heat and product analysis shall be performed wherein steel materials shall conform to required chemical compositions of carbon, manganese, phosphorus, and sulfur. The steel materials shall also undergo hardness test, flattening test, flaring test, flange test, and hydrostatic test.

Features:

ASTMA179/ASME SA179 standard is applicable for steel pipes together with outside diameter of 1/8in-3in. (32 mm to 76.2 mm). Our rolling technology has reached the international advanced spot. JST is able to manufacture cold drawn seamless steel tubes with uniform wall depth. Their tolerance is relatively smaller standard your own.

When seamless carbon steel pipes are during the last cold drawing procedure, they will enter micro oxidization and non-oxidation heat treatment furnace for thermal treatment (Temperature is 1200℉ (650℃) if not more.). This makes the surface of cold drawn seamless steel tubes match the no oxide scale standards, and guarantees smooth surface and stable performance.

JST adopts professional hardness testing equipment to find out the hardness of seamless carbon steel pipes. The Rockwell hardness value not able to exceed 72 HRB.

Top rated program customers' requirements, we can analyze the cold drawn seamless steel tube advertise its chemical composition meet standards. We choose one from 250 pipes or select one in a furnace to investigate. If the product analysis fails, then choose another two seamless carbon steel pipes. All elements of two steel pipes tend to be in accordance with standards, and then these pipes can be delivered.

Note:

  • Mill test certificates will be issued according to EN10204.3
  • All tubes shall be supplied as per applicable ASTM Specification.
  • The tubes Shall be Seamless and the testing shall be as per A 450 / A450M.

Features Specifications

OD(mm) Wall Thickness Unit(mm)
22.533.544.5566.5-77.5-88.5-99.5-101112
Φ25-Φ28        
Φ32        
Φ34-Φ36        
Φ38        
Φ40         
Φ42         
Φ45        
Φ48-Φ60       
Φ63.5       
Φ68-Φ73        
Φ76    
Φ80    
Φ83    
Φ89    
Φ95    
Φ102    
Φ108    
Φ114     
Φ121     
Φ127     
Φ133     
Φ140      
Φ146      
Φ152      
Φ159      
Φ168      

Grade and Chemical Composition (%)

Chemical CompositionCMnP≤S≤Si≤
0.06-0.180.27-0.630.0350.0350.25

Mechanical properties

Yield Strength (Mpa)Tensile Strength (Mpa)Elongation (%)
≥180≥325≥35

Material Comparison Tables (ASTM ℃KS, JIS, DIN, BS, NBN, NF, UNI)

A 179 Seamless Cold Drawn Low-C Steel Heat Exchanger and Conderser Tubes
ASTM
UNS NO.
KOREA/JAPANES

GERMAN

BRITISH
BELGIAN
FRENCH
ITALIAN
KS/JIS Symbol
KS/JIS Numbe
Re
DIN Type

DIN

Materiral
Number

Re

B.S

B.S Grade
Re
NBN Type
NBN Grade
Re
AF
NF
Re
UNI Type
UNI
Re
ASTM A179K01200STBH 340 / STB 35D3563 / G3461St 35.41629

1.0309

 3606CFS 320 D 37-2629(3b)TU 37 CA49-215(3a)C 145462
    St 35.8171751.0305Plus
DIN 2391 Gutegard C.NBK
      

SA-450/SA-450M

ASTM A450 covers carbon and low alloy steel tube. Steel samples shall be melt processed and shall either be ingot cast or strand cast. Heat and product analyses shall be performed on the steel materials. Steel specimens shall also undergo tensile tests and shall conform to required values of yield strength and elongation. Flattening test, reverse flattening test, flaring test, flange test, hardness test, hydrostatic test, air underwater pressure test, and nondestructive tests shall be performed on the steel materials.


<1(25.4)0.100.10≤1.1/2(38.1)20%0
11.1/2(25.438.1)0.150.15>1.1/2(38.1)22%0
>1.1/2<2(38.150.8)0.200.20
2<2.1/2(50.863.5)0.250.25
2.1/2<3(63.576.2)0.300.30
34(76.2101.6)0.380.38
>47.1/2(101.6190.5)0.380.64
>7.1/29(190.5228.6)0.381.14

Material Comparison Tables (ASTM ℃KS, JIS, DIN, BS, NBN, NF, UNI)

ASTMSTANDARD: A 179 - Seamless Cold Drawn Low-C Steel Heat Exchanger and Conderser Tubes

UNS NO.KOREA/JAPANESGERMANBRITISHBELGIANFRENCHITALIAN
KS/JIS SymbolKS/JIS NumbeRemarksDIN TypeDIN

Number
Materiral

Number
RemarksB.S

Number
B.S GradeRemarksNBN TypeNBN GradeRemarksAFNOR TypeNF NumberRamarksUNI TypeUNI NumberRamarks
K01200STBH 340 / STB 35D3563 / G3461St 35.41629

1.0309

3606CFS 320D 37-2629(3b)TU 37 CA49-215(3a)C 145462
St 35.8171751.0305Plus DIN 2391 (18) Gutegard C.NBK

ASTM A179 (ASME SA179) pipes and its usage


ASTM A179 seamless tubes are widely used in industries such as petroleum, chemical, medical, food, light industry, machinery, instrument, include industrial pipeline and mechanical structure parts, etc.

Applications industry

ASTM A179 seamless tubes are widely used in industries such as petroleum, chemical, medical, food, light industry, machinery, instrument, include industrial pipeline and mechanical structure parts, etc.

  • Pharmaceutical Equipment
  • Chemical Equipment
  • Sea Water Equipment
  • Heat Exchangers
  • Condensers
  • Pulp and Paper Industry
  • Off-Shore Oil Drilling Companies
  • Power Generation
  • Petrochemicals
  • Gas Processing
  • Specialty Chemicals
  • Pharmaceuticals



评论

此博客中的热门博文

ASTM A192 / A192M Standard Specification for Seamless Carbon Steel Boiler Tubes for High-Pressure Service

The ASTM A192 belongs to the carbon seamless tubes, which is specially designed for high, middle, low pressure purpose in seamless carbon steel boilers and as super heater tubes. ASTM A192 Boiler Tube   Description: This specification has been approved for use by agencies of the Department of Defense. Consult the DoD Index of Specifications and Standards for specific year of issue which has been adopted by the Department of Defense. Size (mm): O.D.:6.0-114.0 W.T.:1-15 L:max 12000 Delivery Condition : As different requirements,It including pickling,etc. Test: Hydrostatic or Nondestructive Electric Test Heat Treatment:Min temperature 650. Surface Condition:Free of scale,A slight amount of oxidation will not be considered as scale. Flattening Test,Flaring Test.Flange Test,Hardness Test,Hydrostatic Test Features Specifications OD(mm)   Wall Thickness Unit(mm) 2 2.5 3 3.5 4 4.5 5 6 6.5-7 7.5-8 8.5-9 9.5-10 11 12 Φ25-Φ28 ● ● ● ● ● ●                 Φ32   ● ● ● ● ● ●               Φ34-Φ36...

SA 209 T1

 Seamless carbon molybdenum alloy steel boiler and superheater tubes. ASTM A209 Grade T1a Alloy Steel Seamless Tubes are Carbon Steel Tubes with subsequent addition of chromium, molybdenum and sometimes vanadium are known as chrome Moly Tubes. ASTM Specification alloy steel Tubes are used for high temperature service applications. Seamless Alloy Steel Tubes according to ASTM A209 Grade T1a are reheated and furnished in full annlealed,isothermal annealed or normalised quenched and tempered condition. ASTM A209 Grade T1a Alloy Steel Seamless Tubes have a typical chemistry with additions of 0.44-0.65 Molybdenum. Bearing minimum tensile strength of 365 Mpa ASTM A209 Grade T1a Tubes have a minimum yield strength of 195 Mpa. ASTM A209 ASTM A209 cover several grades of minimum wall thickness seamless carbon molybdenum alloy steel, boiler and superheater tubes. This specification covers tubes 1/2 to 5 in. [12.7 to 127 mm] inclusive, in outside diameter and 0.035 to 0.500 in. [0.9 to 12.7 m...

GB3087 steel pipe

 GB3087-2008 is applied to the seamless steel tubes that are made of quality carbon structural steels and used for manufacturing various low and medium pressure boilers. 1 Scope This standard specifies the dimensions, shape, weight, technical requirements, test methods, inspection rules, packaging, marking and quality specifications of seamless steel tubes for low and medium pressure boilers. This standard is applicable to the manufacture of high-quality carbon structural steel hot-rolled (extruded, expanded) and cold drawn (rolled) seamless steel tubes for various structural low-pressure and medium-pressure boilers and locomotive boilers. 2 Reference standard The provisions contained in the following standards constitute provisions of this standard by reference in this standard. At the time of publication, the editions indicated were valid. All standards will be revised and parties using this standard should explore the possibility of using the latest version of the following stan...